Titanium For Precision Machining & Component Manufacturing - Xov xwm

Vim li cas Titanium txawv ntawm lub tshuab CNC

Titaniummuaj lub koob npe zoo raws li qhov xav tau ntawm cov khoom siv machining, thiab cov laj thawj yog lub cev, tsis yog txheej txheem:

Tsawg thermal conductivity - kwv yees li peb lub hlis twg ntawm cov hlau - txhais tau tias cov cua sov tsim ntawm qhov txiav tsis ntws mus rau hauv nti; nws ntws mus rau hauv lub cuab yeej. Uncooled txiav ua kom cov carbide inserts sai sai.

Tsawg elastic modulus ua rau cov khoom ua haujlwm tawm mus deb ntawm lub tshuab txiav, ua kom rub, sib tham, thiab qhov dav dav ntawm cov phab ntsa nyias.

Ua hauj lwm hardening thiab tshuaj reactivity: titanium ua hauj lwm-hardens ntawm qhov chaw txiav thiab reacts nrog cov cuab yeej cuab tam ntawm high interface kub, accelerating ntug hnav.

Gummy nti cwj pwm, tshwj xeeb tshaj yog nyob rau hauv cov qib ntshiab kev lag luam, tsim stringy chips thiab burrs uas xav tau kev qhuab qhia deburring.

Cov nyhuv net: Ti-6Al-4V cov cav tov ntawm ib qho kev ua haujlwm zoo ib yam ntawm tsuas yog li 20-25% ntawm cov khoom siv dawb siv hlau. Tsis muaj qhov no ua rau titanium tsis tuaj yeem ua haujlwm - nws ua rau kev xaiv qib thiab cov khoom lag luam txiav txim siab rau tus nqi, kev kam rau siab, thiab lub neej cuab yeej.

Mainstream Titanium Qib Haum rau Precision Machining

1. Kev lag luam ntshiab Titanium Qib 2 (Gr2 / Ti Qib 2)

- Khoom Khoom: Purity Ntau dua lossis sib npaug li 99.2%; muaj lub zog nruab nrab, zoo heev plasticity thiab toughness, thiab muaj zog tsis kam mus rau dav dav corrosion.
- Precision Machining Yam ntxwv: Pom qhov zoo tshaj plaws machinability ntawm tag nrho cov qib titanium nrog qhov tsis tshua muaj siab rau "galling" (ua raws li cov cuab yeej txiav). Nws tso cai rau high-precision txias sib sau, dabtsi yog khoov, thiab stamping, nrog zoo zoo seem stability thiab tsis tshua muaj kev pheej hmoo ntawm tawg nyob rau hauv nyias-walled Cheebtsam.
- Cov ntawv thov Precision: Precision shims, sealing rings, chamber components for semiconductor equipment, valve seats for chemical instrumentation, medical connectors, and bases for non-load-bearing heavy-duty fasteners.
- Cov Khoom Siv Zoo Tshaj Plaws: Qhov zoo tshaj plaws haum rau cov khoom tsis yog-load-bearing precision qhov yuav tsum tau muaj kev tiv thaiv corrosion thiab siab precision; muab cov nqi ua haujlwm qis tshaj plaws thiab cov khoom siv ntau tshaj plaws.

2. Ti-6Al-4V (Qib 5 / Gr5 - Feem Ntau Ntau Yam Precision Titanium Alloy)

- Cov Khoom Siv Khoom: Ib qho + dual-theem titanium alloy nrog ntau dua ob zaug lub zog ntawm kev lag luam ntshiab titanium. Nws muaj qhov zoo tshaj plaws tag nrho cov khoom siv kho tshuab, nrog lub zog thiab toughness uas tuaj yeem hloov kho los ntawm kev kho cua sov.
- Precision Machining Yam ntxwv: Muaj ntau yam rau precision machining; cov txheej txheem xws li tig, milling, drilling, thiab tapping yog zoo tsim. Nws tuaj yeem ua tiav qhov ntev ntawm ± 0.005 hli thiab qhov chaw roughness hauv qab Ra 0.8. Txawm hais tias nws muaj qhov siab dua me ntsis rau galling piv rau cov ntshiab titanium, cov kev daws teeb meem paub tab muaj, ua rau nws nyiam qib thoob ntiaj teb rau cov khoom tsim cov khoom siv.
-Variants:
- Gr5 ELI (Qib 23): Ib qho "Ntxiv Qis Interstitial" version nrog tsawg impurities, muab superior toughness, txhim khu kev ruaj ntseg, thiab tsis muaj qhov tsis xws luag-zoo tagnrho rau high-precision, kev kho mob-qib implants.
- Aerospace-Qib Gr5: Cov yam ntxwv nruj tswj hwm qhov loj me thiab tshuaj lom neeg muaj pes tsawg leeg, kom ntseeg tau siab batch-rau-batch sib xws; haum rau high-precision aerospace fasteners. - Cov ntawv thov precision: Precision bolts thiab ceev rau aerospace thiab kev sib tw, cov txheej txheem ncua kev kawm, orthopedic implant screws, precision valve spools rau hydraulic systems, precision thav duab rau drones, thiab precision iav.
- Cov kev siv zoo tshaj plaws: Kev xaiv mus rau kev thauj khoom-cov kabmob precision structural Cheebtsam; nws muaj qhov zoo tshaj qhov sib npaug ntawm lub zog, machinability, thiab tus nqi, ntsib ntau dua 80% ntawm cov kev xav tau rau precision titanium qhov chaw.

3. Ti-0.2Pd (Qib 7 / Gr7 - Tshwj xeeb rau corrosion-resistant precision Cheebtsam)

- Cov khoom siv: Raws li kev lag luam ntshiab titanium nrog qhov sib ntxiv ntawm 0.2% palladium, qib no muaj kev txhim kho zoo heev rau crevice corrosion thiab acids, nrog ductility piv rau Qib 2 (Gr2).
- Precision machinability: Machining nyuaj zoo ib yam li ntawm Gr2; Nws ua tau zoo tshwj xeeb hauv kev xa, drilling, thiab precision stamping. Nws nthuav tawm cov kev ua haujlwm zoo dua rau cov cuab yeej adhesion (galling) dua li cov titanium alloys feem ntau thiab tuav qhov ruaj khov ntawm qhov tsis muaj corrosion-induced deformation thaum siv mus ntev.
- Daim ntawv thov precision: Precision sensor tsev nyob rau hauv marine ib puag ncig, precision Cheebtsam rau cov txheej txheem tshuaj twj tso kua mis, instrumentation qhov chaw rau heev acidic kev khiav hauj lwm tej yam kev mob, thiab precision li qub rau roj thiab roj extraction.
- Cov kev siv zoo tshaj plaws: Qib siab rau cov khoom muaj tseeb hauv qhov chaw muaj corrosive heev; nws combines zoo heev machinability nrog siab tus nqi-ntxiv peev xwm.

4. Ti-3Al-2.5V (Qib 9 / Gr9 - Qhov kev xaiv zoo tshaj rau precision-machined tubing)

- Cov khoom siv: Ib qho ze-alpha titanium alloy nrog lub zog siab dua li kev lag luam ntshiab titanium tab sis qis dua Qib 5 (Gr5); nws nta zoo heev txias-forming thiab vuam yam ntxwv.
- Precision machinability: Cold-drawn thiab txias-dov tubing muab siab precision, nrog phab ntsa-thickness tolerances tswj nyob rau hauv ± 0.05 hli. Nws ua kom pom kev ruaj ntseg zoo thaum lub sij hawm tig thiab lub raj-bending, nrog qhov tsawg kawg nkaus springback.
- Cov ntawv thov precision: Precision hydraulic conduits rau aerospace, precision roj thiab nres kab rau kev sib tw tsheb, precision thav duab tubing rau tsheb kauj vab, thiab precision koob raj rau cov khoom siv kho mob.
- Cov kev siv zoo tshaj plaws: Qhov kev xaiv zoo tshaj plaws rau cov tubular lossis nyias-walled precision Cheebtsam, muab kev sib sau ua kom zoo dua qub piv rau Qib 5 (Gr5). 5. Cov Qib Qib Siab Ntxiv rau Cov Kev Siv Tshwj Xeeb (Cov lus piav qhia luv luv tau muab raws li xav tau, qhia txog qhov tob tob)

- Ti-6Al-2Sn-4Zr-2Mo (Gr6): Cov khoom pov thawj zoo heev-kub creep tsis kam; haum rau precision Cheebtsam nyob rau hauv aero-engines ua hauj lwm ntawm kub txog li 500 degree.
- Ti-10V-2Fe-3Al: Lub zog muaj zog, siab tawv-titanium alloy; zoo-suited rau finish-machining ntawm complex, precision-forged qhov chaw, xws li high-load Cheebtsam rau aircraft tsaws iav.

Peb muab ntau yam ntawm cov khoom titanium-xws li tuav, daim hlau, cov raj, thiab cov txheej txheem fasteners-dhau txhua qib. Peb kuj muab kev cai precision-machined Cheebtsam. Tag nrho cov khoom lag luam nruj me ntsis ua raws li ASTM / ASME cov qauv thiab tuaj nrog cov ntaub ntawv pov thawj tag nrho thiab cov ntaub ntawv pov thawj, ua tau raws li cov kev cai tsim khoom siab ntawm cov haujlwm xws li aerospace, motorsports, kho mob, thiab tshuaj ua haujlwm.

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